Introduction:
A 7-barrel (7BBL) micro brewing system is a step up in size compared to nano brewing setups and is considered a small-scale commercial brewing system. A 7BBL micro brewing system provides an opportunity for small-scale commercial production, allowing microbreweries to enter the market and produce larger quantities of beer while maintaining a focus on quality and creativity.
Introduction:
A 7-barrel (7BBL) micro brewing system is a step up in size compared to nano brewing setups and is considered a small-scale commercial brewing system. A 7BBL micro brewing system provides an opportunity for small-scale commercial production, allowing microbreweries to enter the market and produce larger quantities of beer while maintaining a focus on quality and creativity.
Introduction:
A 7-barrel (7BBL) micro brewing system is a step up in size compared to nano brewing setups and is considered a small-scale commercial brewing system. A 7BBL micro brewing system provides an opportunity for small-scale commercial production, allowing microbreweries to enter the market and produce larger quantities of beer while maintaining a focus on quality and creativity.
7BBL Microbrewing System
1.Introduction:
A 7-barrel (7BBL) micro brewing system is a step up in size compared to nano brewing setups and is considered a small-scale commercial brewing system. A 7BBL micro brewing system provides an opportunity for small-scale commercial production, allowing microbreweries to enter the market and produce larger quantities of beer while maintaining a focus on quality and creativity
2.7BBL micro brewing system specification:
| Output/Brew | 7BBL |
| Brew/Week | 2~6 |
| Output/Week | 14BBL~42BBL |
| Electric Supply | 3phase/380(208, 415,480…)v/50 (60)Hz |
| Heating Source | Electric/Steam/Direct Fired Heating |
| Area Request | 60m2-80m2 |
| Brewmaster | 1 |
3.7BBL Micro Brewing System Configuration:
| Name | Components | Specification |
| Grain Milling Unit | Grain miller | Stainless steel 304, Double roller, rollers distance adjustable |
| Grain auger | Conveys grist from malt mill to grist case;
Inside stainless screw, outside PPR protection tube; Associated motor with frequency conversion. |
|
| SS grist hopper | Stainless steel304 | |
| Brewhouse system | Mash/lauter tun | Grain rake with VFD
Laser cutting V-wire False Bottom Easy clean and detachable sparging spray ring Multihole wort collect ring, anti-rinser With side grain out door Tank light assemblies Mash hydration assembly Rotary CIP spray balls Level sight tube. |
| Boiling kettle/whirlpool tank | Steam Jacket /direct gas fired heating/electric heating
Steam vent with condensate ring for kettle stack Tank light assemblies Rotary CIP spray balls Tangential whirlpool entry Level sight tube. |
|
| Wort pump | Sanitary wort pumps with variable speed control. | |
| Working platform | OSHA compliant platforms with safety railings & stairs, Cellar package with brewers hoses, valves and fittings . | |
| Hot liquor tank | Steam Jacket heating/direct gas fired heating/electric heating
Sight gauge for water level With SS HLT pump with variable speed control. |
|
| Wort chiller | SUS304/316 plate, with wort aeration system. | |
| Beer Fermenters/unitanks | Beer fermenter | Interior and exterior finish polished to a sanitary finish
Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell 60 degree cone bottom, with an average of 25% head space Rotating racking port Glycol cooling jacket on cone and bottom Side or top manway CIP arm and CO2 blow off arm for maximum tank space utilization Ladder hooks Germany import Kieselmann Mechanical relief valve Shockproof pressure gauge CIP arm and spray ball Dry hop port 4-6” Carbonation stone Inoxpa butterfly valves, sample valve, 2” pressure vacuum relief valve RTD Probe Tension braces on legs Sanitary tri-clamp connections. |
| Serving&bright beer tanks | Bright beer tank | Inoxpa butterfly valves, Perlick sample valve
Micromatic level gauge, PVRV Clamps and gaskets, pressure gauge, carb stone Stainless steel legs with stainless leveling footpads Interior shell: 304 stainless steel, thickness 3mm Exterior shell: 304 stainless steel, thickness 2mm Interior and exterior finish polished to a sanitary finish Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell Dished top and bottom, with an average of 15%-20% head space Carbonation port Side or top manway door, Dimple jacket cooling jackets Polyurethane insulation Level gauge connections CIP arm and spray ball Sanitary tri-clamp connections. |
| Glycol cooling system | Glycol tank | Insulated conical top and sloped bottom
Liquid level sight tube for water level Rotating CIP spray ball. |
| Cold water tank | Cooling jacket on tank with PU insulation
Liquid level sight tube for water level Rotating CIP spray ball. |
|
| Glycol chiller | Assembly unit, wind cooling, environmental refrigerant: R404a or R410a, compressors and electrical components meet UL/cUL/CE certified | |
| Glycol/cold water pump | Sanitary SUS304, VFD control | |
| Control unit | Brewhouse and fermentation process Controlling | Manual button control panel or PLC control with touch screen for special, control panel with RTD & solenoid valves. |
| CIP unit system | Caustic tank | Electric heating element inside |
| Sterilize tank | Stainless steel 304 | |
| Transfer&Control | Portable sanitary CIP/wort pump, SS cart & VFD controller | |
| Others | Option | Piping flow panel for Brewhouse |
| Brewhouse Separate PLC Controller |
4.Advantages of a 7BBL micro brewing equipment:
A 7-barrel (7BBL) microbrewing equipment offers several advantages for craft breweries aiming to produce beer on a small commercial scale:
Increased Production Capacity: Compared to smaller nano or homebrewing setups, a 7BBL system allows for larger batch sizes, enabling higher production volumes to meet increased demand.
Efficiency in Production: Brewing larger batches can often be more efficient in terms of time and resources compared to smaller-scale brewing, resulting in higher output with less labor.
Expansion Potential: The capacity of a 7BBL system allows for gradual expansion as demand grows. Breweries can add more fermenters or increase batch frequency without having to invest in entirely new systems.
Market Penetration: With increased production capacity, breweries can expand their reach to supply local bars, restaurants, and possibly retailers, thereby increasing their market presence.
Consistency in Quality: While larger than smaller setups, a 7BBL system still allows for a level of hands-on control over the brewing process, facilitating quality control and consistency in beer production.
Operational Flexibility: While not as complex as larger commercial systems, a 7BBL setup offers more operational flexibility than smaller systems, allowing for adjustment in production schedules and responding to market demand.
Profitability Potential: With the ability to produce more beer without the costs associated with larger-scale production, a 7BBL system can lead to improved profitability for the brewery.
5.What factors should be considerations about 7BBL micro brewing equipment:
Several crucial factors should be considered when looking into a 7-barrel (7BBL) microbrewing equipment setup:
Space Requirements: A 7BBL system demands a significant footprint for the brewing equipment, fermenters, storage, and operational space. Ensure your facility can accommodate the system and its associated workflow.
Costs and Investment: While smaller than larger commercial systems, a 7BBL setup involves substantial investment in equipment, installation, utilities, ingredients, permits, staffing, and ongoing operational expenses.
Utility Needs: Consider the utility requirements such as water, electricity, drainage, and ventilation. Brewing operations consume significant amounts of water and energy, and the system should align with your facility’s capabilities.
Regulatory Compliance: Compliance with local regulations, health codes, licensing for brewing, distribution, and sales is essential. Ensure your brewery meets all legal requirements.
Workflow Efficiency: A larger system requires efficient workflows for brewing, fermentation, packaging, and distribution. Understanding the operational flow and logistics is crucial for optimizing efficiency.
Staffing and Expertise: Operating a 7BBL system requires skilled brewers and staff proficient in handling the equipment and the brewing process effectively. Hiring experienced personnel or investing in training is crucial.
Quality Control and Maintenance: Maintaining consistent quality across larger batches is imperative. Regular equipment maintenance, stringent quality checks, and adherence to brewing standards are necessary.
Scaling Opportunities: Assess if the 7BBL system allows for future expansion. Consider if you can easily increase fermenter capacity or add additional equipment as demand grows.
Market Analysis: Conduct thorough market research to understand the demand for craft beer in your target area. Analyze competition and consumer preferences to position your brewery effectively.
Conclusion:
A 7BBL micro brewing system provides an opportunity for small-scale commercial production, allowing microbreweries to enter the market and produce larger quantities of beer while maintaining a focus on quality and creativity. However, it requires careful planning, expertise, and business acumen to succeed in a competitive craft beer industry.
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