A 10-barrel (10BBL) microbrewing system represents a slightly larger scale of operation compared to a 7BBL system and is typically used by small to medium-sized craft breweries. A 10BBL microbrewing system provides an opportunity for moderate-scale commercial production, enabling breweries to increase their production while maintaining a focus on quality and innovation.
A 10-barrel (10BBL) microbrewing system represents a slightly larger scale of operation compared to a 7BBL system and is typically used by small to medium-sized craft breweries. A 10BBL microbrewing system provides an opportunity for moderate-scale commercial production, enabling breweries to increase their production while maintaining a focus on quality and innovation.
A 10-barrel (10BBL) microbrewing system represents a slightly larger scale of operation compared to a 7BBL system and is typically used by small to medium-sized craft breweries. A 10BBL microbrewing system provides an opportunity for moderate-scale commercial production, enabling breweries to increase their production while maintaining a focus on quality and innovation.
10BBL Micro Brewing System
1.Introduction:
A 10-barrel (10BBL) microbrewing system represents a slightly larger scale of operation compared to a 7BBL system and is typically used by small to medium-sized craft breweries. A 10BBL microbrewing system provides an opportunity for moderate-scale commercial production, enabling breweries to increase their production while maintaining a focus on quality and innovation.
2.10BBL micro brewing system specification:
| Output/Brew | 10BBL |
| Brew/Week | 2~6 |
| Output/Week | 20BBL~60BBL |
| Electric Supply | 3phase/380(208, 415,480,575…)v/50 (60)Hz |
| Heating Source | Steam/Direct Fired Heating |
| Area Request | ＞80m2 |
| Brewmaster | 1 |
3.10BBL Micro Brewing System Configuration:
| Item | Components | Specification |
| Grain Milling Unit | Grain miller | Stainless steel 304, Double roller, rollers distance adjustable |
| Grain auger | Conveys grist from malt mill to grist case;
Inside stainless screw, outside PPR protection tube; Associated motor with frequency conversion. |
|
| SS grist hopper | Stainless steel304 | |
| Brewhouse system | Mash/lauter tun | Grain rake with VFD Laser cutting V-wire False Bottom Easy clean and detachable sparging spray ring Multihole wort collect ring, anti-rinserWith side grain out door Tank light assemblies Mash hydration assembly Rotary CIP spray balls Level sight tube. |
| Boiling kettle/whirlpool tank | Steam Jacket /direct gas fired heating/electric heating Steam vent with condensate ring for kettle stackTank light assemblies Rotary CIP spray balls Tangential whirlpool entry Level sight tube. |
|
| Wort pump | Sanitary wort pumps with variable speed control. | |
| Working platform | OSHA compliant platforms with safety railings & stairs, Cellar package with brewers hoses, valves and fittings . | |
| Hot liquor tank | Steam Jacket heating/direct gas fired heating/electric heating
Sight gauge for water level With SS HLT pump with variable speed control. |
|
| Wort chiller | SUS304/316 plate, with wort aeration system. | |
| Beer Fermenters/unitanks | Beer fermenter | Interior and exterior finish polished to a sanitary finish
Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell 60 degree cone bottom, with an average of 25% head space Rotating racking port Glycol cooling jacket on cone and bottom Ladder hooks Inoxpa butterfly valves, sample valve, 2” pressure vacuum relief valve RTD Probe Tension braces on legs Sanitary tri-clamp connections. |
| Serving&bright beer tanks | Bright beer tank | Inoxpa butterfly valves, Perlick sample valve
Micromatic level gauge, PVRV Clamps and gaskets, pressure gauge, carb stone Stainless steel legs with stainless leveling footpads Interior shell: 304 stainless steel, thickness 3mm Exterior shell: 304 stainless steel, thickness 2mm Interior and exterior finish polished to a sanitary finish Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell Dished top and bottom, with an average of 15%-20% head space Carbonation port Side or top manway door, Dimple jacket cooling jackets Polyurethane insulation Level gauge connections CIP arm and spray ball Sanitary tri-clamp connections. |
| Glycol cooling system | Glycol tank | Insulated conical top and sloped bottom
Liquid level sight tube for water level Rotating CIP spray ball. |
| Cold water tank | Cooling jacket on tank with PU insulation
Liquid level sight tube for water level Rotating CIP spray ball. |
|
| Glycol chiller | Assembly unit, wind cooling, environmental refrigerant: R404a or R410a, compressors and electrical components meet UL/cUL/CE certified | |
| Glycol/cold water pump | Sanitary SUS304, VFD control | |
| Control unit | Brewhouse and fermentation process Controlling | Manual button control panel or PLC control with touch screen for special, control panel with RTD & solenoid valves. |
| CIP unit system | Caustic tank | Electric heating element inside |
| Sterilize tank | Stainless steel 304 | |
| Transfer&Control | Portable sanitary CIP/wort pump, SS cart & VFD controller | |
| Others | Option | Piping flow panel for Brewhouse |
| Brewhouse Separate PLC Controller |
4.Advantages of a 10BBL micro brewing equipment:
A 10-barrel (10BBL) microbrewing equipment offers several advantages for craft breweries aiming to produce beer on a moderate commercial scale:
Increased Production Capacity: Compared to smaller brewing setups, a 10BBL system allows for larger batch sizes, enabling higher production volumes to meet increased demand.
Economies of Scale: Operating a slightly larger system may offer some cost efficiencies in terms of ingredient purchasing and production compared to smaller setups.
Operational Efficiency: Brewing larger batches can sometimes be more efficient in terms of time, labor, and resource utilization, resulting in higher output with potentially lower relative costs.
Potential for Growth: The increased capacity of a 10BBL system allows breweries to cater to growing demand without an immediate need for extensive additional equipment or major infrastructure changes.
Flexibility in Beer Styles: Larger batches allow for more experimentation with various beer styles, seasonal brews, or limited editions, appealing to a broader range of tastes and preferences.
Efficiency in Operations: A 10BBL system offers a balance between production capacity and operational efficiency, allowing for manageable workflows without overwhelming complexity.
Scalability: A 10BBL system offers room for gradual expansion or additional investment if needed to cater to growing demand.
5.What factors should be considerations about 10BBL micro brewing equipment:
Here are key factors to consider when contemplating a 10-barrel (10BBL) microbrewing equipment setup:
Space Requirements: A 10BBL system demands considerable space for brewing equipment, fermentation vessels, storage, utilities, and potential taproom or retail areas. Ensure your facility can accommodate the system and its operational workflow.
Investment and Costs: While smaller than larger commercial systems, a 10BBL setup involves substantial investment in equipment, installation, ingredients, utilities, permits, staffing, and ongoing operational expenses.
Utility Needs: Consider water, electricity, drainage, and ventilation requirements. Brewing operations consume significant amounts of water and energy; ensure your facility can support this demand.
Regulatory Compliance: Breweries must comply with strict regulations, health codes, and secure proper licensing for brewing, distribution, and sales when using a 10BBL system.
Operational Workflow: Larger batches require efficient workflows for brewing, fermentation, packaging, and distribution. Understanding the operational flow and logistics is crucial for optimizing efficiency.
Staffing and Expertise: Operating a 10BBL system requires skilled brewers and staff proficient in handling the equipment and brewing processes effectively. Hiring experienced personnel or investing in training is vital.
Quality Control and Maintenance: Ensuring consistent quality across larger batches is critical. Regular equipment maintenance, stringent quality checks, and adherence to brewing standards are necessary.
Scaling Opportunities: Assess if the 10BBL system allows for future expansion. Consider if you can easily increase fermenter capacity or add additional equipment as demand grows.
Market Analysis: Conduct thorough market research to understand the demand for craft beer in your target area. Analyze competition and consumer preferences to position your brewery effectively.
Conclusion:
Operating a 10BBL microbrewing system offers increased production capacity and potential for growth, but it requires careful planning, substantial investment, and expertise in brewing and business management to succeed in the competitive craft beer industry.
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